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Barn door made out of plywood. The most important aspect to the project as it is with many projects is to carefully measure the opening. A shed door for stability is built out of a box shape using 1 inch by 4 inch wood beams or 2 inch by 4 inch wood beams and a 1 4 inch sheet of plywood. Since a flat piece of plywood would make for a pretty boring sliding door you re going to want to. Once i had the whole thing assembled i measured and drilled the holes for the barn door hardware.
Once the edges have been. If you hardware kit didn t come with stoppers we recommend adding one stop. A more durable and heavier door uses the 2 inch beams. Add a farmhouse touch to a bifold door using a piece of 1 4 inch plywood.
With help lift the barn wood door and roll it onto the track. You can t even tell that the door is made from plywood. We purchased the plywood for the back of the doors from home depot and had them cut the plywood for us. Drill your holes to attach track to the wall.
Assemble the pieces together to make sure that all of them fit properly. Mine is 37 1 4 x 80 mine is 37 1 4 x 80 3 1 x 6 boards wood glue 1 1 4 brad nails brad nailer combination square wood veneer banding optional wood stain i used varathane s. Start by buying a 4 x 8 sheet of pine plywood from a local hardware or wood supply store. Materials needed for diy barn door 3 4 plywood cut to the dimensions of your door opening plus trim around the edge.
Before you start shopping for barn door hardware take a careful look at the area where you would like to install the barn door and figure out what door setup works best. Using your level check that the track and your mounting board are level and mark where each hole will be drilled. If you want to cover the opening with one door you ll need an area on one side of the opening that s wide enough for the door. Since we had two doors to build we cut each piece of plywood to 31 3 16.
Add 1 inch to your door to cover the opening.
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